Intelligent production management system that solves the problems of cross-cutting strategic volume calendar production resource planning shops of machine-building enterprises and intrashop operational planning and monitoring of the implementation of plans to the level of shift-day job of working with the features of orders, technologies, machines etc.
The components of the solution:
STRATEGIC PRODUCTION PLANNER:
- Formation of a coordinated plan for the implementation of the product program by workshops, taking into account the specifics of orders, availability of resources, delivery plans, etc.
- Construction of product program implementation options and modeling of scenarios for changing the production configuration and operating modes.
- Multi-level planning, with the transfer of the volume plan to the shop floor and adjustment of the summary plan for actual events.
OPERATIONAL PRODUCTION PLANNER:
- Flexible planning of people and production resources of processing, Assembly and testing shops in conditions of multi-shift work and maintenance
- Support of the production plan up-to-date for the strategies "just in time", "minimum costs", etc.
- Implements the full cycle of execution of the plan: from issuing tasks to workers at the terminal, accepting work by masters and BTK, and adjusting the plan upon completion.
- Real-time monitoring and control of production schedules with data display on large LCD screens and tablets of managers.
Novelty and advantages of the solution:
- Intelligent decision support for production management;
- Network-centric architecture for self-synchronization of plant and shop floor plans;
- Accounting of product composition, technologies, competencies, machine productivity, etc.;
- Adaptive event planning;
- Connecting planning and control to the level of shift and daily tasks of workers.
Implementation result:
- Increased hardware load by 20%;
- Increase in output per worker by 30%;
- Reduction of actual production cycles by 30%;
- Reducing the volume of finished product inventory, WIP and inventory to 15%;
- Relevance of information about the actual current situation: from the worker to the Director.
You can use the software product by subscription, which costs 676 - 2 030 dollars, or after purchasing a license, which costs 50 000 dollars. Payment for completion and integration services by agreement.