Description

The production complex "KorolevPharm" produces several types and forms of dietary supplements:

Production , packaging and packaging of hard gelatin capsules Hard gelatin capsules are the shell of dietary supplements. Filling a hard capsule - vegetable raw materials of finely dispersed grinding or dry vegetable and lyophilized (lyophilization - drying of tissues and other biological objects in a frozen state under vacuum.) Extracts.
Production , packaging and packaging of tablet forms Tablet forms of dietary supplements are made from plant materials of fine dispersion grinding, as well as from dry plant and lyophilized extracts.
Production , packaging and packaging of soft gelatin capsules Filling of a soft capsule - various oil solutions, oil extracts. (in addition, it is possible to fill capsules with oil and emulsion forms of cosmetic products).
Packing and packaging of chewing gum in cans Products are packed in cans or blisters with annotation laying in individual cardboard packaging.
Manufacturing , packaging and packaging of chewing gum in outsiders, packaging of chewing gum (sticks) in boxes.
Liquid forms of dietary supplements . Liquid forms (classic food): concentrates, drinks, infusions, balms, drops, teas, syrups, caramels, meal, water and oil extracts. According to the research results, liquid forms of dietary supplements: syrups, drops in bottles, etc., are absorbed into 4 times faster and more efficient than solid, because the body spends minimal energy to absorb them.
All products are packed into group cardboard containers. At all stages of the process, the specialists of our company conduct continuous quality control and safety of the manufactured product. The production facilities of the shops are built on the principle of clean rooms. A clean room is a room in which the counting concentration of suspended particles and, if necessary, microorganisms in the air is maintained within certain limits.

The main source of pollution in clean rooms is STAFF.
Therefore, special requirements are imposed on it:

comply with personal hygiene requirements;
wear protective clothing that isolates him from the environment and reduces the amount of particles and microorganisms released;
follow the rules of conduct in clean rooms;
have no contraindications to work in clean rooms for health reasons;
complete a training course before being admitted to work and then undergo repeated training;
strictly follow all instructions and work regulations.
An important factor is the positive attitude of the staff towards maintaining cleanliness, its accuracy and conscientiousness, focus on strict adherence to the rules, accuracy and reliability. The readiness of employees: to record and analyze their own and other people's mistakes and omissions, to report any irregularities in work - lays the foundation for risk analysis in the technological process and allows you to ensure the specified level of cleanliness.

All lines are equipped with a program of weight control of products that allows you to immediately respond to deviations from the production line.

Permanent weight control of products is carried out in accordance with the requirements of GOST. The data of the weight control program is transferred to the analytical department, where the data is analyzed.

A video surveillance system was introduced in the shops to monitor compliance with the rules and regulations established by the company.

A system for controlling the accounting of component materials and finished products was developed and implemented. Data on the accounting of component materials are entered daily by operators on the line in the relevant documentation, then analyzed by the shift supervisor and the head of the shop.

A traceability system for batches (raw materials and UVM) based on the 1C program has been installed. This system provides the ability to track any batch of finished products in the event of a claim from the customer.