Mechanical production
One of the main types of production at JSC Electrosignal is the mechanical processing of parts and blanks of various materials.
Part number:
Supplier:
JSC SozvezdieDescription
Metal-cutting machines form the basis of any industrial production. Virtually all modern equipment, components and assemblies are manufactured using mechanical processing of previously cast billets. The quantity and quality of metal-cutting equipment, as well as the availability of qualified personnel are the determining factors in the development of our enterprise.
Our plant has a variety of equipment for turning, milling, boring, drilling, thread-cutting works.
Machine tools with programmed control, automatic and semi-automatic machines of domestic and foreign production of firms Index, Traub (Germany), Skoda (Czechoslovakia), Hamai (Japan) ensure the production of high-quality and competitive products.
The following works are carried out: turning, milling, surface grinding, circular grinding, centrifugal grinding, thread grinding, coordinate-boring, metalworking.
The following products are made:
Cylindrical gears module 0,2—0,3
wheel diameter
the largest 1 50 mm
length of tooth being cut, maximum 50 mm
Worm gears:
module 0.3—1.0
wheel diameter
the largest 120 mm
Bevel gears:
module, the largest 1.0
tooth length max. 20 mm
diameter of the wheel, the largest 100 mm
dividing cone angle 14–80 degrees
possible number of teeth 10-200
Archimedean worms:
module 0.3—2.0
diameter of the product, the largest 100 mm
maximum 300 mm
Details and preparations on automatic lathes:
product diameter 0.8-40 mm
maximum length 140 mm
Gearboxes (together with the foundry)
Details of connectors, fittings for mounting printed circuit boards and mounting of mounted elements, various bushings, parts of antenna-feeder devices.
Applicable materials:
aluminum alloys;
copper based alloys with a tensile strength of 50 MPa;
various types of steel with a tensile strength of 70-100 MPa.
Accuracy of work performed:
turning 0,018 mm = 0,0007 ″
milling 0.05 mm = 0.002 ″
circular spindle 0.008 mm = 0.0003 ″
gear processing 0.02 mm = 0.0007 ″
Roughness of the processed surfaces when working:
turning 1,25 microns = 0,000005 ″
milling 2.5 μm = 0.000001 ″
grinding 0.63 micron = 0.0000025 ″
gear processing 1.25 micron = 0.000005 ″
Our plant has a variety of equipment for turning, milling, boring, drilling, thread-cutting works.
Machine tools with programmed control, automatic and semi-automatic machines of domestic and foreign production of firms Index, Traub (Germany), Skoda (Czechoslovakia), Hamai (Japan) ensure the production of high-quality and competitive products.
The following works are carried out: turning, milling, surface grinding, circular grinding, centrifugal grinding, thread grinding, coordinate-boring, metalworking.
The following products are made:
Cylindrical gears module 0,2—0,3
wheel diameter
the largest 1 50 mm
length of tooth being cut, maximum 50 mm
Worm gears:
module 0.3—1.0
wheel diameter
the largest 120 mm
Bevel gears:
module, the largest 1.0
tooth length max. 20 mm
diameter of the wheel, the largest 100 mm
dividing cone angle 14–80 degrees
possible number of teeth 10-200
Archimedean worms:
module 0.3—2.0
diameter of the product, the largest 100 mm
maximum 300 mm
Details and preparations on automatic lathes:
product diameter 0.8-40 mm
maximum length 140 mm
Gearboxes (together with the foundry)
Details of connectors, fittings for mounting printed circuit boards and mounting of mounted elements, various bushings, parts of antenna-feeder devices.
Applicable materials:
aluminum alloys;
copper based alloys with a tensile strength of 50 MPa;
various types of steel with a tensile strength of 70-100 MPa.
Accuracy of work performed:
turning 0,018 mm = 0,0007 ″
milling 0.05 mm = 0.002 ″
circular spindle 0.008 mm = 0.0003 ″
gear processing 0.02 mm = 0.0007 ″
Roughness of the processed surfaces when working:
turning 1,25 microns = 0,000005 ″
milling 2.5 μm = 0.000001 ″
grinding 0.63 micron = 0.0000025 ″
gear processing 1.25 micron = 0.000005 ″