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Detonation spray equipment Plakart D-3
Detonation spray equipment Plakart D-3 is intended for spraying wide range of coatings, based on various type of ceramics, metals, alloys, composites and blends, carbides, onto different type of details substrate, mostly metalic, for restoring or obtaining required characteristics of detail's surfaces. Principle of equipment action is based on heating, acceleration of spraying material by means of energy of fuel gas mixture's detonation and further transfer of heated material onto details substrate
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JSC "Plakart"Description
Detonation spray equipment is intended for spraying wide range of coatings, based on various type of ceramics, metals, alloys, composites and blends, carbides, onto different type of details substrate, mostly metalic, for restoring or obtaining required characteristics of detail's surfaces. Principle of equipment action is based on heating, acceleration of spraying material by means of energy of fuel gas mixture's detonation and further transfer of heated material onto details substrate
Main technical benefits of the equipment
possibility of feeding spraying materials from two powder feeders simultaneously or alternatively during the process;
equipped with all necessary safety interlocks (for water, air, oxygen, acetylene, ventilation), which provide safety operation of equipment;
set of different barrels item for providing various depth of powder injection;
software of control unit include independent safety block, which prevent starting up of equipment in case of using dangerous cyclograms, failure or break-down of valves or controller.
Vertical manipulator
Manipulator provides mounting and automatic program moving of detonation gun within the limits 0...400 mm Changing of manipulator location is performed manually by means of base design with moving rolls and relatively lightweight of manipulator.
Parts Manipulator
Manipulator provides positioning and moving of details. By means of control system, associated movements of detonation gun and spraying detail are guarantee obtaining of uniform coating with required thickness through all sprayed surface.
Control system
Interface. Intuitive interface of control programs.
Complex geometries. Standard set of programs allows to spray onto details with very complex geometries.
Multispeed spraying. Spraying with various rates of shots without stopping of the process.
Process simulation. Provides of possibility to adjust the modes of process for specified material.
Multimode spraying. Sequnce of operation at various cyclograms without stopping of spraying process.
Examples of application:
Details of general machining: shafts, bushings, bearings, seals, etc.
Aviation:
rotor and stator blades,
guide rails,
etc.
Oil&Gas industry:
bushings and sealing rings of ESP units,
gate valves,
shut-off valves,
working surface of drill tools,
etc.
Tools industry.
Instrument engineering.
Electronic and radio industry.
Shipbuilding industry.
Space-rocket industry.
Fuel Acetylene, (propane-butane - optional)
Oxidant Oxygen
Auxiliary gas Nitrogen or compressed air
Nominal rate of shots per second 4
Maximum rate of shots per second up to 10
Powder fraction, µm 5 - 63
Type of control system automatic program control
Barrel diameter, mm 20
Barrel lenght, mm up to 1200
Dimensions of detonation gun, mm 1500х300х250
Weight of detonation gun, kg less than 40
Voltage, V/Hz 3х380/50
Power consumption, kW up to 3
Standard length of hoses, m 4
Main characteristics*
Maximum diameter of parts, mm 500
Maximum length of parts, mm 1000
Working stroke (horizontal, along rotation axis) of manipulator platform, mm 400
Maximum weight of parts, kg 100
Main technical benefits of the equipment
possibility of feeding spraying materials from two powder feeders simultaneously or alternatively during the process;
equipped with all necessary safety interlocks (for water, air, oxygen, acetylene, ventilation), which provide safety operation of equipment;
set of different barrels item for providing various depth of powder injection;
software of control unit include independent safety block, which prevent starting up of equipment in case of using dangerous cyclograms, failure or break-down of valves or controller.
Vertical manipulator
Manipulator provides mounting and automatic program moving of detonation gun within the limits 0...400 mm Changing of manipulator location is performed manually by means of base design with moving rolls and relatively lightweight of manipulator.
Parts Manipulator
Manipulator provides positioning and moving of details. By means of control system, associated movements of detonation gun and spraying detail are guarantee obtaining of uniform coating with required thickness through all sprayed surface.
Control system
Interface. Intuitive interface of control programs.
Complex geometries. Standard set of programs allows to spray onto details with very complex geometries.
Multispeed spraying. Spraying with various rates of shots without stopping of the process.
Process simulation. Provides of possibility to adjust the modes of process for specified material.
Multimode spraying. Sequnce of operation at various cyclograms without stopping of spraying process.
Examples of application:
Details of general machining: shafts, bushings, bearings, seals, etc.
Aviation:
rotor and stator blades,
guide rails,
etc.
Oil&Gas industry:
bushings and sealing rings of ESP units,
gate valves,
shut-off valves,
working surface of drill tools,
etc.
Tools industry.
Instrument engineering.
Electronic and radio industry.
Shipbuilding industry.
Space-rocket industry.
Fuel Acetylene, (propane-butane - optional)
Oxidant Oxygen
Auxiliary gas Nitrogen or compressed air
Nominal rate of shots per second 4
Maximum rate of shots per second up to 10
Powder fraction, µm 5 - 63
Type of control system automatic program control
Barrel diameter, mm 20
Barrel lenght, mm up to 1200
Dimensions of detonation gun, mm 1500х300х250
Weight of detonation gun, kg less than 40
Voltage, V/Hz 3х380/50
Power consumption, kW up to 3
Standard length of hoses, m 4
Main characteristics*
Maximum diameter of parts, mm 500
Maximum length of parts, mm 1000
Working stroke (horizontal, along rotation axis) of manipulator platform, mm 400
Maximum weight of parts, kg 100